1. Efficient welding: The digital intelligent ultrasonic metal welding machine adopts high-frequency vibration, which can complete the welding process in an extremely short time, greatly improving production efficiency.
2. Stable welding quality: Through digital control technology, welding machines can accurately control welding parameters such as welding time, pressure, and amplitude, ensuring stable and reliable quality of each welding. In addition, the digital control system can also monitor the welding process in real time, and once any abnormalities are found, adjustments can be made immediately to ensure welding quality.
3. Easy to operate: The digital intelligent ultrasonic metal welding machine adopts a touch screen operation interface, and users only need to adjust the welding parameters through simple touch and settings.
4. Wide application range: This welding machine is suitable for welding various metal materials, such as copper, aluminum, stainless steel, etc. Meanwhile, due to its low requirements for welding materials, it has a wide range of applicability in practical applications.
5. Energy saving and environmental protection: The digital intelligent ultrasonic metal welding machine does not require the addition of any auxiliary materials during the welding process, so it will not generate additional waste and pollution.

Specification

1. Microcomputer control, with automatic amplitude compensation function, the welding process amplitude is fine and controllable, improving welding stability and ensuring consistency of welding quality.
2. Each welding effect is digitally presented, and reliable welding data reference values can be set based on actual welding result parameters to monitor the welding quality of each product, facilitate product quality traceability, and meet Industry 4.0 standards.
3. Automatic detection function upon startup, and issuing an alarm to indicate the cause of the malfunction, to avoid working in the event of a malfunction.
4. By combining welding modes such as energy, time, height, and peak power, different welding modes can adapt to more welding process requirements and achieve more perfect welding effects.
5. Intelligent system security protection and monitoring, reducing the probability of accessory damage and greatly reducing after-sales costs.
Application:
5.5kW high-power ultrasonic metal spot welding machines are widely used in industries such as automobiles, electronics, home appliances, and new energy. For example, in automobile manufacturing, it can be used for welding components such as the body and chassis; In the electronics industry, it can be used for soldering components such as batteries and connectors; In the home appliance industry, it can be used for the manufacturing of household appliances such as refrigerators and air conditioners; In the new energy industry, it can be used for connecting components such as solar panels and wind energy equipment.

Specification

*Digital circuit, time mode, holding time, mode adjustment mode, adjustable amplitude, automatic frequency tracking, intelligent protection, welding workpiece vibration, welding record query, USB port inserted USB drive, data storage, English screen.
*Automatic frequency tracking technology (truly fully automatic frequency tracking, without frequency modulation during welding head replacement and welding process) for dynamic indication of welding current.
*During welding, frequency offset and overcurrent protection can be manually adjusted.
*Precision linear guides can ensure smooth operation of equipment and optimal welding accuracy.
*The power box can maintain stable amplitude output in voltage waves.
Application:
Ultrasonic metal wire harness welding machine (automotive wire harness welding machine) is a specialized equipment for crimping and welding multiple strands of wires. It can conveniently weld multiple strands of wires with a cross-sectional area of 0.5-20MM each. It is used in the production of automotive wire harnesses, relay electrical connectors, and other electronic, electrical, lithium battery electrodes, dielectric capacitors, transistors, electrical wiring terminals, thermocouples, thyristor components, refrigerators, and other products. Commonly used in industries such as automobiles, electronics, appliances, batteries, and motors.

Specification

Firstly, ultrasonic metal welding machines have the characteristics of high efficiency and energy conservation. It utilizes high-frequency vibration energy to achieve solid-state welding between metals. Compared with traditional fusion welding, it has faster welding speed and less heat loss. This means that during the production process, energy consumption can be significantly reduced, production costs can be lowered, and production efficiency can be improved.
Secondly, ultrasonic metal welding machines can provide high-quality welding results. By precisely controlling welding parameters such as welding time, pressure, and amplitude, it is possible to ensure that the welded joint has good strength and sealing performance.
In addition, ultrasonic metal welding machines also have strong adaptability. It is suitable for various metal materials, such as aluminum, nickel, copper, etc., and can weld materials of different thicknesses. At the same time, it can also perform single point, multi-point, and short strip welding to meet the diverse needs of different industries.
In addition, ultrasonic metal welding machines also have the characteristics of safety and environmental protection. During the welding process, it does not produce sparks, smoke, or harmful gases, thus avoiding environmental pollution and harm to workers. In addition, due to its unique welding principle, ultrasonic metal welding machines can also perform welding in enclosed or inaccessible spaces, further improving the safety of the workplace.
Finally, ultrasonic metal welding machines also have the advantages of easy operation and maintenance. It has a compact structure and simple operation. Users can easily set welding parameters and monitor the welding process through the control panel.

Specification

Advantages of ultrasonic metal welding:
-Ultrasonic wire harness welding does not require the use of welding grease or flux, and requires low surface requirements for the workpiece to be welded. It can be welded with low oxidation, electroplating, and flatness.
-The tool head has a longer lifespan and is superior to crimping, soldering, or resistance welding.
-The conductive resistance of welding products is extremely low, with almost zero resistance.
-The machine has a small volume and light weight; The usage cost is extremely low, and the welding cross-section can be welded from 0.2 square millimeters to 90 square millimeters.
-The equipment is easy to use and does not require skilled workers. It only requires a few minutes of training.
-Welding without sparks, close to cold welding.
Applicable products for ultrasonic metal welding:
-Nickel hydrogen battery: The nickel mesh and nickel sheet of the nickel hydrogen battery are fused together, and the nickel sheet is fused together
-Lithium batteries, polymer batteries, copper foil and nickel sheets are fused together, while aluminum foil and aluminum sheet are fused together
-Electric wires fuse with each other, forming one or more wires that fuse with each other.
-The wires fuse with various electronic components, contacts, and connectors.
-The mutual fusion of large heat sinks, heat exchange fins, and honeycomb cores for household appliances and automotive products.
-Electromagnetic switches, fuse free switches, and other high current contacts, as well as the mutual melting of dissimilar metal sheets.
-Sealing, cutting, and sealing of metal pipes can be done with water and air tightness.

Specification

Ultrasonic welding materials do not melt and have non fragile metal properties, maintaining the mechanical and electrical properties of the raw materials.
Ultrasonic welding has good conductivity and extremely low or almost zero resistance coefficient, making it suitable for fields such as electronics, batteries, and motors.
Ultrasonic welding has low requirements for the surface of the welded metal, and can be welded through oxidation or electroplating without the need for pre cleaning or the use of flux, gas, solder, etc.
Ultrasonic welding takes a short time, usually completed in a fraction of a second, saving energy and time, and improving production efficiency.
Ultrasonic welding has no sparks, is environmentally friendly and safe, and produces no pollutants or harmful gases.
The ultrasonic welding process can ensure welding quality and consistency through electronic control and parameter monitoring.
Ultrasonic welding equipment has a simple structure, convenient operation, and is easy to integrate with automated production lines.

Specification

Application

Nickel hydrogen battery: The mutual melting of nickel mesh and nickel sheet, as well as the mutual melting of nickel sheet.
Lithium batteries, polymer batteries, copper foil and nickel sheets are fused together, while aluminum foil and aluminum sheet are fused together.
Electric wires fuse together, forming one or more wires that fuse together.
Wires fuse with various electronic components, contacts, and connectors.
Large heat sinks, heat exchange fins, and honeycomb cores for various household appliances and automotive products.
Electromagnetic switches, fuse free switches, and other high current contacts, as well as the mutual melting of dissimilar metal sheets.
Sealing, cutting, waterproofing, and airtight welding of metal pipes.

Equipped with high-performance ultrasonic metal spot welding power supply, automatic tracking of transducer frequency, with two control modes of time and energy.
Ultrasonic welding has low requirements for the metal surface and does not require scraping off the oxide layer or electroplating layer, resulting in high welding efficiency and quality.
Welding materials do not require melting, do not change material properties, and are pollution-free.
It can achieve welding between different metal materials, such as nickel+copper, copper+aluminum, nickel+aluminum, etc.
After welding, the metal material conducts electricity, has good thermal conductivity, low electrical resistivity, and is suitable for welding conductive materials.
Short welding time, no need for any flux, protective gas, or filler.

Specification

Application

Nickel hydrogen battery: The mutual melting of nickel mesh and nickel sheet, as well as the mutual melting of nickel sheet.
Lithium batteries, polymer batteries, copper foil and nickel sheets are fused together, while aluminum foil and aluminum sheet are fused together.
Electric wires fuse together, forming one or more wires that fuse together.
Wires fuse with various electronic components, contacts, and connectors.
Large heat sinks, heat exchange fins, and honeycomb cores for various household appliances and automotive products.
Electromagnetic switches, fuse free switches, and other high current contacts, as well as the mutual melting of dissimilar metal sheets.
Sealing, cutting, waterproofing, and airtight welding of metal pipes.

Efficient and low energy consumption: The welding process of ultrasonic wire harness welding machines usually only takes 1-2 seconds, with strong processing capacity and high efficiency, suitable for factory production with a large welding demand. In addition, due to the fact that the ultrasonic welding process does not melt, its energy consumption is only 1-3% of that of resistance welding, significantly reducing work costs.
Easy to operate and low maintenance cost: The ultrasonic wire harness welding machine is easy to operate and only requires one day of training to use the equipment. In addition, its mold replacement is simple and fast, without the need for recalibration, reducing maintenance costs and downtime.
High welding quality: The ultrasonic wire harness welding machine can display and monitor ultrasonic metal welding parameters through advanced process control and touch screen controller to maintain the highest standard of welding quality. In addition, its welding has no sparks and is close to cold welding, greatly improving the welding quality.
Wide application range: Ultrasonic wire harness welding machine can be used not only for welding between similar metals, but also for welding between dissimilar metals, and can even weld thin sheets or fine wires onto thick plates.
Small size and light weight of the equipment: The ultrasonic wire harness welding machine has the function of exchanging plate and

Specification

Some of the features of the ZF1300 straight seam welding machine are:
It can weld longitudinal seams of cylindrical workpieces, such as pipes or tanks.
It can use different welding processes, such as MIG welding, TIG welding, submerged arc welding, plasma welding, etc.
It has a CNC control system that can adjust the welding parameters, such as current, voltage, speed, pulse frequency, etc.
It can weld various metals, such as carbon steel, stainless steel, aluminum, copper, etc.
It has a frame, principal axis, running gear, pressed bodies, locking mechanism, welding torch and lifting device, wire feeder, operation box, air source treatment system, electrical control system.

Specification