The medium frequency induction heating equipment is ultra small in size, lightweight, movable, and occupies less than half an square meter, saving customers 10 times the production space; 100% full load, 24-hour continuous working capacity.
Medium frequency induction heating has fast heating speed, no oxidation or discoloration, no deformation, heat permeability, and more uniform melting.
The medium frequency induction heating equipment adopts all solid state IGBT frequency conversion and power regulation. The equipment is designed with comprehensive protection functions. When heating non magnetic substances such as stainless steel, copper, industrial silicon, and aluminum, the melting speed is fast, the material elements are burned less, and energy consumption is more than 20%, thereby reducing costs.
The multifunctional control mode and multiple display functions of the medium frequency induction heating equipment provide more guidance for the design of induction coils and capacitor adjustment, making the working condition of the equipment more intuitive.
The medium frequency induction heating equipment is environmentally friendly with zero emissions, smoke-free, dust-free, and exhaust gas free electric heating, ensuring safe production. It relies on a six fold intelligent control program for overload automatic power-off protection system.

Specification

Induction heating welding is a device that uses the principle of electromagnetic induction to generate high-frequency induced eddy current thermal effects, thereby heating the workpiece. It is essentially a frequency converter with power control function.
It mainly melts the solder by heating it to a certain temperature, thereby connecting two metals of the same or different materials together. The specific applications are as follows:
a. Welding of various hardware cutting tools: welding of diamond cutting tools, grinding tools, drilling tools, alloy saw blades, hard alloy turning tools, milling cutters, cutting tools, cutting tools, woodworking drill bits, etc.
b. Welding of various hardware machine accessories: silver welding and copper welding of four types of metal or dissimilar metals, including hardware bathroom products, refrigeration copper accessories, lighting accessories, precision tool accessories, hardware handles, egg beaters, alloy pots and steel, steel and copper, and copper and copper.
c. Composite pot bottom welding is mainly used for three-layer welding of round, square, and other irregular flat stainless steel pot bottoms and aluminum sheets, and can also be used for brazing other metal surfaces.
d. The welding of the heating plate of an electric kettle is mainly used for welding between stainless steel flat bottoms, inscriptions, and various shapes of electric heating tubes.

Specification

Imagine a machine, much like a wizard from a fantasy tale, that uses an invisible force to heat and join metals. This wizard is called an ultrasonic induction heating welder. It wields the power of high-frequency electromagnetic fields to create whirlpools of electric currents within the metal pieces. Just as a spellcaster would, it rapidly changes the polarity within its magical coil, summoning a strong magnetic field that envelops the metal needing enchantment. The metal, now in the coil’s embrace, is penetrated by this magnetic force, stirring up currents within itself that flow in a vortex, opposite to the induction current.

This mystical dance within the metal generates heat due to its natural resistance, much like friction generates warmth. This heat, known as Joule heat, swiftly raises the temperature of the metal, allowing it to meld and fuse, achieving the welder’s goal.

The ultrasonic induction heating welder boasts many advantages. It’s swift, bringing the metal to the desired temperature in a blink of an eye. After the heating spell, the metal not only becomes harder on the surface but also retains a thick layer of malleability beneath, reducing stress and enhancing its resistance to fatigue and tension. This wizardly device fits perfectly into the assembly line of production, aiding in specialization and automation, easing management, cutting down transportation costs, saving manpower, and boosting productivity. It’s a champion of energy efficiency and environmental friendliness.

However, even the most powerful wizards have their limitations. The ultrasonic induction heating welder is complex and demands a high initial investment. Its flexibility is not its strong suit, especially when dealing with intricately shaped metal pieces.

In the realm of applications, this magical device finds its use in various industries such as automotive, aerospace, electronics, and healthcare. It’s versatile, capable of heating a plethora of materials including metals, plastics, ceramics, and composites. Its specific applications include hardening, tempering, welding, brazing, and annealing to relieve stress.

In summary, the ultrasonic induction heating welder is an efficient, energy-saving, and eco-friendly apparatus. Despite some constraints, it continues to hold vast potential across numerous industrial landscapes.

Specification

The principle of high-frequency induction heating welding is to use high-frequency alternating current to flow towards a conductor (usually a copper tube) that is curled into a circular shape, generating a magnetic beam. When the metal is placed inside, the magnetic beam will penetrate the metal body and generate eddy currents (rotating currents) in the direction of self rotation with the magnetic beam. This induced current generates heat under the influence of eddy currents, and this heating method is induction heating. Therefore, heated objects such as metals can be heated in a non-contact state. At this point, the characteristic of eddy current is the concentrated induction heating on the object close to the coil, which is stronger on the surface and weaker inside the object. Using this principle, the necessary areas of the heated object are centrally heated to achieve instantaneous heating effect, which relatively increases production and workload.

Specification

The principle of high-frequency induction heating:
The principle of high-frequency induction heating is to use high-frequency alternating current to flow towards a conductor (usually a copper tube) that is curled into a circular shape, generating a magnetic beam. When the metal is placed inside, the magnetic beam will penetrate the metal body and generate eddy currents (rotating currents) in the direction of self rotation with the magnetic beam.
This induced current generates heat under the influence of eddy currents. This heating method is called induction heating. Therefore, heated objects such as metals can be heated in a non-contact state. At this point, the characteristic of eddy current is the concentrated induction heating on the object close to the coil, which is stronger on the surface and weaker inside the object. Using this principle, the necessary areas of the heated object are centrally heated to achieve instantaneous heating effect, which relatively increases production and workload.
Choose the power supply based on power and frequency. The higher the frequency, the shallower the heating depth, and the lower the cheek frequency, the better the thermal performance.
Main applications: welding, quenching, melting, forging, hot forming, heat correction, pipeline heating.

Specification

1. Induction heating brazing. Copper pipes are connected to each other, with solder added in the middle. The solder in the middle is heated to melt, and then cooled and solidified to achieve the welding effect.
2. Quenching. Heat the workpiece to a certain high temperature, then use water, oil or air to rapidly cool it and let the surface of the workpiece harden.
3. Metal melting. Suitable for the extraction and melting of small amounts of metals, it uses high-frequency heating with fast speed and is the best choice for small amounts of metals.
4. Annealing. Heat the workpiece and gradually cool it to reduce the hardness of the metal workpiece, increase plasticity, improve cutting performance, and stabilize the size.

1. The company adopts the latest converter control technology to provide higher reliability and durability.
2. Constant power control, optimal heating effect: With constant current and constant power control functions, it greatly optimizes the metal heating process, achieves efficient and fast heating, and fully utilizes the superior performance of the product.
3. Efficient and energy-saving to save you expenses: Under the same conditions, it has the energy-saving effect of saving twice as much electricity as traditional electronic tube high-frequency heating equipment, with small “materials” and large use, achieving twice the result with half the effort, while reducing power load and increasing power capacity, saving you expenses.
4. Ultra small volume and weight: weighing only 30-70Kg, it is only a fraction or even a few tens of traditional equipment, making it easy to transport, install, use, and maintain, while saving you a lot of space.
5. Easy and convenient installation and use: Simply connect the corresponding water, electricity, and heating sensors and workpieces according to the instructions, and you can start up and use it without preheating or waiting. The simple heating adjustment knob allows you to quickly find the desired heating effect, and you can use this product conveniently without special training.

Specification